MEDIEVAL SHIPBUILDING

By MSW Add a Comment 30 Min Read
MEDIEVAL SHIPBUILDING

Early medieval Europeans received from their predecessors
two broad ranges of wooden shipbuilding traditions, one in the Mediterranean
and the other in the northern seas. At the same time Chinese shipwrights had
already developed the central features of the design of the junk. Its
watertight compartments, adjustable keel, and highly flexible number of masts
each carrying a lug sail with battens, made the junk a highly versatile and
reliable seagoing ship. Junks by the year 1000 were much larger than any ships
in Europe or in the great oceanic area where a Malaysian shipbuilding tradition
predominated. There, ocean-going rafts with outriggers or twin hulls and rigged
with, at first, bipole masts ranged much more widely than vessels from any
other part of the world carrying the designs and building practices across the
Indian Ocean to Madagascar and around the Pacific Ocean to the islands of
Polynesia. Along the shores of the Arabian Sea shipbuilders constructed dhows,
relatively shallow cargo vessels rigged with a single triangular or lateen
sail. The planks of the hulls were typically sewn together with pieces of rope,
a loose system which made the hull flexible, and so able to handle rough seas,
but not very watertight. There were also serious limitations on how big such
hulls could be built, unlike junks where vessels of one thousand tons and more
seem to have been feasible.

Mediterranean Practice

Roman shipbuilders followed Greek practices in building
their hulls with mortise and tenon joints. Wedges or tenons were placed in
cavities or mortises gouged out of the planks and held in place by wooden nails
passed through the hull planks and the tenons. In the Roman Empire the methods
of fastening predominated on all parts of ships, including the decks, and the
tenons were very close to each other. The resulting hull was extremely strong,
heavy, and sturdy so the internal framing was minimal. The hull was also very
watertight but even so the surface was often covered with wax or even copper
sheathing to protect it from attack by shipworm (Teredo navalis). Propulsion
came from a single square sail stepped near the middle of the ship. Often the
mainsail was supplemented with a small square sail slung under the bowsprit.
Roman shipbuilders produced vessels of two general categories, round ships with
length-to-breadth ratios of about 3:1 propelled entirely by sails, and galleys
with length-to-breadth ratios of about 5:1 propelled both by the standard rig
and by oars. Although it was possible to have multiple banks of rowers, in the
Roman Empire there was typically only one, with each rower handling a single
oar. Shipbuilders gave all those vessels at least one but often two side
rudders for control.

As the economy declined in the early Middle Ages and the
supply of skilled labor was reduced, the quality of shipbuilding deteriorated.
The distance between mortise and tenon joints increased, and on the upper parts
of hulls such joints disappeared entirely with planks merely pinned to internal
frames. The trend led by the end of the first millennium C.E. to a new form of
hull construction. Instead of relying on the exterior hull for strength,
shipbuilders transferred the task of maintaining the integrity of the vessel to
the internal frame. The process of ship construction as a result reversed, with
the internal ribs set up first and then the hull planks added. The planks were
still fitted end-to-end as with the old method but now to maintain
watertightness they needed to be caulked more extensively and more regularly. The
internal frames gave shape to the hull so their design became much more
important. The designer of those frames in turn took on a significantly higher
status, the hewers of the planks a lesser position. The new type of
skeleton-first construction made for a lighter and more flexible ship which was
easier to build, needed less wood, but required more maintenance. Increasing
the scale of the ship or changing the shape of the hull was now easier.
Builders used the new kind of construction both on large sailing round ships
and oared galleys.

In the course of the early Middle Ages Mediterranean vessels
went through a change in rigging as well. Triangular lateen sails were in use
in classical Greece and Rome for small vessels. As big ships disappeared with
the decline of the Roman Empire and economy the lateen sail came to dominate
and square sails all but disappeared. Lateen sails had the advantage of making
it possible to sail closer to the wind. Lateen sails had the disadvantage that
when coming about, that is changing course by something of the order of ninety
degrees, the yard from which the sail was hung had to be moved to the other
side of the mast. In order to do that the yard had to be carried over the top
of the mast, which was a clumsy, complex, and manpower-hungry operation. There
was a limitation then on the size of sails and thus on the size of ships. It
was possible to add a second mast, which shipbuilders often did both on galleys
and on round ships since that was the only way to increase total sail area.

Northern European Practice

Shipbuilders around the Baltic and North Seas in the early
Middle Ages produced a variety of different types of vessels which were the
ancestors of a range of craft that melded together over the years to create one
principal kind of sailing ship. The rowing barge was a simple vessel with
overlapping planking. The planks could be held fast by ropes but over time
shipbuilders turned to wooden nails or iron rivets for the purpose. That type
of lapstrake construction for hulls meant that internal ribs were of little
importance in strengthening the hull. At first shipwrights used long planks
running from bow to stern but they discovered that by scarfing shorter pieces
together not only did they eliminate a constraint on the length of their
vessels but they also increased the flexibility of the hulls. At some point,
probably in the eighth century, the rowing barge got a real keel and also a
single square sail on a single mast stepped in the middle of the ship. The new
type, with both ends looking much the same, was an effective open ocean sailor.
Scandinavian shipbuilders produced broadly two versions of what can be called
the Viking ship after its most famous users. One version was low, and fitted
with oars and a mast that could be taken down or put up quickly and with a
length-to-breadth ratio of 5:1 or 6:1. The other version had a fixed mast, few
if any oars at the bow and stern which were there just to help in difficult
circumstances, and a length-to-breadth ratio of around 3:1. Both types had a
single side rudder which apparently gave a high degree of control. The Viking
ship evolved into a versatile cargo ship which was also effective as a military
transport and warship. Often called a keel because of one of the features which
allowed it to take to the open ocean, it was produced in variations throughout
northern Europe and along the Atlantic front as far south as Iberia.

The other types that came from early medieval northern
shipyards were more limited in size and complexity. The hulk had a very simple
system of planking which gave way over time to lapstrake construction. The hull
had the form of a banana and there was no keel so it proved effective in use on
rivers and in estuaries. The hull planks, because of the shape of the hull, met
at the bow in a unique way and were often held in place by tying them together.
Rigging was a single square sail on a single mast which could be, in the case
of vessels designed for river travel, set well forward. The cog had a very
different form from the hulk. While the planks on the sides overlapped there
was a sharp angle between those side planks and the ones on the bottom. Those
bottom planks were placed end-to-end and the floor was virtually flat. With
posts at either end almost vertical the hull was somewhat box-like. The type
was suited to use on tidal flats where it could rest squarely on the bottom
when the tide was out, be unloaded and loaded, and then float off when the tide
came in. There was a single square sail on a single mast placed in the middle
of the ship. The design certainly had Celtic origins but it was transformed by
shipwrights in the High Middle Ages to make it into the dominant cargo and
military vessel of the North.

Shipbuilders, possibly in the Low Countries, gave the cog a
keel. In doing that they also made changes in the form of the hull, overlapping
the bottom planks and modifying the sharp angles between the bottom and side
planks. The result was a still box-like hull which had greater carrying
capacity per unit length than keels. The cog could also be built higher than
its predecessors but that meant passing heavy squared timbers through from one
side to the other high in the ship to keep the sides in place. Shipbuilders
fitted the hull planks into the heavy posts at the bow and stern and also fixed
a rudder to the sternpost which was more stable than a side rudder. In the long
run it would prove more efficient as well. Cogs could be and were made much
larger than other contemporary vessels. Greater size meant a need for a larger
sail and a larger crew to raise it. To get more sail area sailors added a
bonnet, an extra rectangular piece of canvas that could be temporarily sewn to
the bottom of the sail. That gave the mariners greater flexibility in deploying
canvas without increasing manning requirements. Riding higher in the water and
able to carry larger numbers of men than other contemporary types cogs became
the standard vessels of northern naval forces, doubling as cargo ships in
peacetime.

While the two shipbuilding traditions of the Mediterranean
and northern Europe remained largely isolated through the early and High Middle
Ages, from the late thirteenth century both benefited from extensive contact
and borrowing of designs and building methods. Sailors in southern Europe used
the cog certainly by the beginning of the fourteenth century and probably
earlier. Shipwrights in the Mediterranean appreciated the advantages of greater
carrying capacity but they were also conscious of the limitations set by the
simple rig. They added a second mast near the stern and fitted it with a lateen
sail. They also changed the form of hull construction, going over to
skeleton-first building. The result was the carrack, in use by the late
fourteenth century. It was easier to build, probably lighter than a cog of the
same size, and could be built bigger. Most of all the two masts and the
presence of a triangular sail gave mariners greater control over their vessels
and made it possible for them to sail closer to the wind. The next logical
step, taken sometime around the end of the fourteenth century, was to add a
third small mast near the bow to balance the one at the stern. The driving sail
and principal source of propulsion was still the mainsail on the mainmast but
the combination or full-rig made ships more maneuverable and able to sail in a
greater variety of conditions. While older forms of ships, such as the keel or
the cog or the lateen-rigged cargo ship of the Mediterranean, did not by any
means disappear, the full-rigged ship came to dominate exchange over longer
distances, especially in the form of the full-rigged carrack travelling between
southern and northern Europe. Northern Europeans were slow to adapt to
skeleton-first hull construction, in some cases even combining old methods with
the new one. By the end of the fifteenth century the full-rigged ship was the
preferred vessel for many intra-European trades, in part because of its
handling qualities, in part because of its versatility, and in part because its
crew size could be reduced per ton of goods carried compared to other types.
The greater range also led to its replacing, for example, the simpler, lower,
lateen-rigged caravel in Portuguese voyages of exploration along the west coast
of Africa. Full-rigged ships in daily use were the choice for voyages of
exploration and became in the Renaissance the vehicles for European domination
of the ocean seas and for the resulting international trading connections and
colonization.

NAVIGATION (ARAB)

The Arabian Peninsula, surrounded by the Red Sea, the Indian
Ocean, and the Arabian (or Persian) Gulf, had a geostrategic position in
relations between East and West. Before the beginning of Islam in 622 the Arabs
had had some nautical experience which was reflected in the Qur’an (VI, 97: “It
is He who created for you the stars, so that they may guide you in the darkness
of land and sea”; XIV, 32: “He drives the ships which by His leave sail the
ocean in your service”; XVI, 14: “It is He who has subjected to you the ocean
so that you may eat of its fresh fish and you bring up from it ornaments with
which to adorn your persons. Behold the ships plowing their course through
it.”) and in ancient poetry (some verses of the poets Tarafa, al-A‘sha’, ‘Amr
Ibn Kulthum, and others). Arabs used the sea for transporting goods from or to
the next coasts and for the exploitation of its resources (fish, pearls, and
coral). However, their experience in maritime matters was limited due to the
very rugged coastline of Arabia with its many reefs and was limited to people
living on the coast. Because they lacked iron, Arab shipwrights did not use
nails, but rather secured the timbers with string made from palm tree thread,
caulked them with oakum from palm trees, and covered them with shark fat. This
system provided the ships with the necessary flexibility to avoid the numerous
reefs. The Andalusi Ibn Jubayr and the Magribi Ibn Battuta confirm these
practices in the accounts of their travels that brought them to this area in
the thirteenth and fourteenth centuries, respectively. Ibn Battuta also notes
that in the Red Sea people used to sail only from sunrise to sunset and by
night they brought the ships ashore because of the reefs. The captain, called
the rubban, always stood at the bow to warn the helmsman of reefs.

The regularity of the trade winds, as well as the eastward
expansion of Islam, brought the Arabs into the commercial world of the Indian
Ocean, an experience that was reflected in a genre of literature which mixes
reality and fantasy. Typical are the stories found in the Akhbar al-Sin
wa-l-Hind (News of China and India) and ’Aja’ib al-Hind (Wonders of India), as
well as the tales of Sinbad the Sailor from the popular One Thousand and One
Nights. But medieval navigation was also reflected in the works of the pilots
such as *Ahmad Ibn Majid (whose book on navigation has been translated into
English) and Sulayman al-Mahri.

In the Mediterranean
Sea

The conquests by the Arabs of Syria and Egypt in the seventh
century gave them access to the Mediterranean, which they called Bahr al-Rum
(Byzantine Sea) or Bahr al-Sham (Syrian Sea). Nautical conditions were very
different in this sea: irregular but moderate winds, no heavy swells, and a
mountainous coastline that provided ample visual guides for the sailors on days
with good visibility. The Arabs took advantage of the pre-existing nautical
traditions of the Mediterranean peoples they defeated. In addition, we have
evidence for the migration of Persian craftsmen to the Syrian coast to work in
ship building, just as, later on, some Egyptian craftsmen worked in Tunisian
shipyards.

The Arab conquests of the Iberian Peninsula (al-Andalus) and
islands such as Sicily, Crete, and Cyprus set off a struggle between Christian
and Muslim powers for control of the Mediterranean for trade, travel, and
communications in general. Different Arab states exercised naval domination of
the Mediterranean, especially during the tenth century. According to the
historian Ibn Khaldun, warships were commanded by a qa’id, who was in charge of
military matters, armaments, and soldiers, and a technical chief, the ra’is,
responsible for purely naval tasks. As the Arabs developed commercial traffic
in Mediterranean waters, they developed a body of maritime law which was
codified in the Kitab Akriyat al-sufun (The Book of Chartering Ships). From the
end of the tenth century and throughout the eleventh, Muslim naval power
gradually began to lose its superiority.

In navigation technique, the compass reached al-Andalus by
the eleventh century, permitting mariners to chart courses with directions
added to the distances of the ancient voyages. The next step was the drawing of
navigational charts which were common by the end of the thirteenth century. Ibn
Khaldun states that the Mediterranean coasts were drawn on sheets called
kunbas, used by the sailors as guides because the winds and the routes were
indicated on them.

In the Atlantic Ocean

The Atlantic coasts of Europe and Africa, despite their
marginal situation with respect to the known world at that time, had an active
maritime life. The Arabs usually called this Ocean al-Bahr al-Muhit (“the
Encircling or Surrounding Sea”), sometimes al-Bahr al-Azam (“the Biggest Sea”),
al-Bahr al-Akhdar (“the Green Sea”) or al-Bahr al-Garbi (“the Western Sea”) and
at other times al-Bahr al-Muzlim (“the Gloomy Sea”) or Bahr al-Zulumat (“Sea of
Darkness”), because of its numerous banks and its propensity for fog and
storms. Few sailors navigated in the open Atlantic, preferring to sail without
losing sight of the coast. The geographer *al-Idrisi in the middle of the
twelfth century informs us so: “Nobody knows what there is in that sea, nor can
ascertain it, because of the difficulties that deep fogs, the height of the
waves, the frequent storms, the innumerable monsters that dwell there, and
strong winds offer to navigation. In this sea, however, there are many islands,
both peopled and uninhabited. No mariners dare sail the high seas; they limit
themselves to coasting, always in sight of land.” Other geographers, including
Yaqut and al-Himyari, mention this short-haul, cabotage style of navigation.
Yaqut observes that, on the other side of the world, in the faraway lands of
China, people did not sail across the sea either. And al-Himyari specifies that
the Atlantic coasts are sailed from the “country of the black people” north to
Brittany. In the fourteenth century, Ibn Khaldun attributed the reluctance of
sailors to penetrate the Ocean to the inexistence of nautical charts with
indications of the winds and their directions that could be used to guide
pilots, as Mediterranean charts did. Nevertheless, Arab authors describe some
maritime adventurers who did embark on voyages of exploration.

Fluvial Navigation

Only on the great rivers such as the Tigris, the Euphrates,
the Nile and, in the West, the Guadalquivir was there significant navigation.
It was common to establish ports in the estuaries of rivers to make use of the
banks to protect the ships.

Nautical Innovations

Two important innovations used by the Arabs in medieval
period are worthy of mention: the triangular lateen sail (also called
staysail), and the sternpost rudder. The lateen sail made it possible to sail
into the wind and was widely adopted in the Mediterranean Sea, in view of its
irregular winds. The Eastern geographer Ibn Hawqal, in the tenth century,
described seeing vessels in the Nile River that were sailing in opposite
directions even though they were propelled by the same wind. To mount only one
rudder in the sternpost which could be operated only by one person proved
vastly more efficient that the two traditional lateral oars it replaced.
Although some researchers assert that this type of rudder originated in
Scandinavia and then diffused to the Mediterranean Sea, eventually reaching the
Arabs, it is most likely a Chinese invention which, thanks to the Arabs,
reached the Mediterranean.

Toward Astronomical
Navigation

The Arabs made great strides in astronomical navigation in
the medieval period. With the help of astronomical tables and calendars, Arab
sailors could ascertain solar longitude at a given moment and, after
calculating the Sun’s altitude as it comes through the Meridian with an astrolabe
or a simple quadrant, they could know the latitude of the place they were in.
At night, they navigated by the altitude of the Pole Star. For this operation
Arab sailors in the Indian Ocean used a simple wooden block with a knotted
string called the kamal which was used to take celestial altitudes. They also
knew how to correct Pole Star observations to find the true North. Ibn Majid,
for example, made this correction with the help of the constellation called
Farqadan, which can only be seen in equatorial seas.

The determination of the longitude was a problem without a
practical solution until the invention of the chronometer in the eighteenth
century. Arab sailors probably may have used a sand clock to measure time,
because they knew how to produce a type of glass that was not affected by
weather conditions. So they could estimate the distance that the ship had
already covered, even though speed could not be accurately determined. The
navigational time unit used was called majra, which the geographer Abu l-Fida’
defines as “the distance that the ship covers in a day and a night with a
following wind,” a nautical day that it is the rough equivalent of one hundred
miles.

Bibliography

Bass, George, ed. A History of Seafaring Based on Underwater
Archaeology. London: Thames and Hudson, 1972.

Friel, Ian. The Good Ship: Ships, Shipbuilding and
Technology in England, 1200–1520. London: British Museum Press, 1995.

Gardiner, Robert, ed. The Earliest Ships: the Evolution of
Boats into Ships. London: Conway Maritime Press, 1996.

——, ed. Cogs, Caravels and Galleons The Sailing Ship
1000–1650. London: Conway Maritime Press, 1994.

Hattendorf, John B., ed. Maritime History in the Age of
Discovery: An Introduction. Malabar, Florida: Krieger, 1995.

Hutchinson, Gillian. Medieval Ships and Shipping.
Rutherford: Fairleigh Dickinson University Press, 1994.

Lane, Frederic C. Venetian Ships and Shipbuilders of the Renaissance.
Baltimore: Johns Hopkins Press, 1934.

Lewis, Archibald R. and Timothy J. Runyan. European Naval
and Maritime History, 300–1500. Bloomington: Indiana University Press, 1985.

McGrail, Seán. Boats of the World from the Stone Age to
Medieval Times. Oxford: Oxford University Press, 2001.

Pryor, J. H. Geography, Technology and War: Studies in the
Maritime History of the Mediterranean 649–1571. New York: Cambridge University
Press, 1988.

Unger, Richard W. The Ship in the Medieval Economy,
600–1600. London: Croom-Helm Ltd., 1980.

Fahmy, Aly Mohamed. Muslim Naval Organisation in the Eastern
Mediterranean from the Seventh to the Tenth Century A.D. 2 vols. Cairo: General
Egyptian Book Organisation, 1980.

Lewis, Archibald Ross. Naval Power and Trade in the
Mediterranean, A. D. 500–1000. Princeton: Princeton University Press, 1951.

Lirola Delgado, Jorge. El poder naval de Al-Andalus en la
época del Califato Omeya. Granada: Universidad de Granada, 1993.

Picard, Christophe. La mer et les musulmans d’Occident au
Moyen Age. VIIIe–XIIIe siècle. Paris: Presses Universitaires de France, 1997.

Pryor, John H. Geography, Technology and War. Studies in the
Maritime History of the Mediterranean, 649–1571. New York: Cambridge University
Press, 1988.

Tibbetts, G. R. Arab Navigation in the Indian Ocean before
the Coming of the Portuguese being a translation of Kitab al-Fawa’id fi usul
al-bahr wa’l-qawa’id of Ahmad b. Majid al-Najdi. London: Royal Asiatic Society,
1971.

By MSW
Forschungsmitarbeiter Mitch Williamson is a technical writer with an interest in military and naval affairs. He has published articles in Cross & Cockade International and Wartime magazines. He was research associate for the Bio-history Cross in the Sky, a book about Charles ‘Moth’ Eaton’s career, in collaboration with the flier’s son, Dr Charles S. Eaton. He also assisted in picture research for John Burton’s Fortnight of Infamy. Mitch is now publishing on the WWW various specialist websites combined with custom website design work. He enjoys working and supporting his local C3 Church. “Curate and Compile“
Leave a comment

Leave a Reply Cancel reply

Exit mobile version